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Yangzhou Shengye Machinery Manufacturing Co., Ltd.
Address: Industrial Concentration Zone, Dayi Town, Yizheng City
Mobile:13952706268
Email:1979841982@qq.com
Fax: 86 0514 83878148
High-frequency welding pipe unit
- Commodity name： High-frequency welding pipe unit
- Product Description
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I. Model: 16 units
II. Unit Characteristics:
Serial Number Item Value Note 1 Tube Outer Diameter Φ8mm～Φ25mm 2 Tube Wall Thickness δ0.2mm～1.0mm 3 Tube Production Speed 20M/min～120M/min 4 Tube Length 4M～12M 5 Maximum Coil Weight ≤1500kg III. Production Line Process Flow:
If producing galvanized pipes, add a galvanizing device after welding and scraping.
IV. Introduction to the Configuration of Each Unit Equipment:
1. Double-sided Manual Coil Opening
The function of this unit is to uncoil the steel coil and provide the necessary raw materials for the forming machine.
Structural Form Manual Alternating Loading Steel Coil Inner Diameter Φ450mm～Φ550mm Steel Coil Outer Diameter Φ800mm～Φ1500mm Steel Coil Width H25mm～H80mm Steel Coil Weight ≤1500kg 2. Material Storage Box:
This unit is a cage-type material box.
The function of the cage-type material box is to store a certain amount of steel strip during the steel strip feeding and head-to-tail welding process to supply the main rolling mill and ensure continuous production without interruption. Feeding motor: Y2-100L-6-1.5KW.
3. Main Forming Section: Seven-roll leveling, eight sets of horizontal rolls, eight sets of vertical rolls, eight gearboxes
Main Sizing Section: Six sets of horizontal rolls, six sets of vertical rolls, six gearboxes
3.1 Seven-roll Leveling
Structural Form Seven-roll Leveling Material Feeding Horizontal and Vertical Guide Type Leveling Roll 40Cr Quenching Leveling Roll Specifications Φ60*140 3.2 Horizontal Roll Device
Gantry Material 45# Forging Horizontal Shaft Material 40Cr Tempered and High-Frequency Horizontal Roll Diameter Φ40mm Keyway 12mm Structural Form Side-out Roll Change Adjustment Method Copper Nut Screw Rod 3.3 Vertical Roll Device
Vertical Roll Seat Material QT60 Vertical Roll Shaft Material 45# Forging Normalized and High-Frequency Vertical Roll Shaft Diameter Φ25mm Structural Form Groove Type Reverse Adjustment Adjustment Method Copper Nut Screw Rod 3.4 Dividing Gearbox
Housing Material HT250 Transmission Type Spiral Bevel Gear Division Lubrication Method Oil Immersion Lubrication Input and Output Shafts 40Cr Tempered and High-Frequency 3.5 Guiding Device: One set of stainless steel knife holders
3.6 Pressing Device: Two sets of two-roll pressing
Cast wide-type base, same structure as vertical roll seat, multi-directional adjustment, roll shaft Ф30mm.
3.7 Scraping Device:
Equipped with two scraper holders, quick return, equipped with a slide plate and polishing support roller.
3.8 Straightening Device: Two-roll straightening
Structural Form Guide Column Type Omnidirectional Adjustment Roll Shaft Ф25mm Roll Thickness ≦50mm 3.9 Main Drive
Parameters Remarks Main Motor Model and Power Z4 37KW Gearbox Model ZLY160 3.10 Computer Saw The function of this unit is to cut the finished pipes to the required length according to customer requirements.
Type Computer-controlled, ordinary saw blade cutting (1) Maximum cutting diameter Φ25mm (2) Maximum cutting thickness Δ1.0mm (3) Cutting length and dimensional accuracy L=4～8m, ≤±3㎜ (4) Flying saw drive type Pneumatic lifting saw (5) Saw blade specifications Φ350-400㎜ (6) Trailing motor 11 KW (7) Cutting motor 4 KW (8) Cutting speed 120M/min 5. Down pipe rack: The function is to convey the finished steel pipes cut to size.
V. User configuration items (for reference):
Unit power standard 380V/22V; 50HZ; Three-phase four-wire system Unit power (1) High frequency 100 KW (2) Main motor 37 KW (3) Auxiliary machine 20 KW Total: Approximately 160 KW Unit footprint Length 25M × Width 4M High-frequency room volume Length 4M × 4M × 2.8M Water source Cooling water pool 30M³ 1/high-pressure water pump 1 Gas source Air compressor 1 Required lifting equipment Gantry crane 3～5 tons 2 Regularly consumed auxiliary materials (1) High-frequency cable, unit wiring (2) Magnetic rod (3) Saw blade VI. After signing the contract, our company will provide the basic construction drawings of the unit, water, electricity, and gas layout drawings; the random group will provide the unit's "operating instructions", including the specifications and model list of externally purchased parts and the drawings of wearing parts.
VII. Our company is responsible for assigning 3 skilled and responsible technicians to be responsible for the overall installation of the equipment and assist in guiding the entire line debugging; and conduct on-site technical training for relevant operators to be able to operate the equipment for normal production and be able to troubleshoot common equipment failures.
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Address: Industrial Concentration Zone, Dayi Town, Yizheng City
Mobile:13952706268
Email:1979841982@qq.com
Fax: 86 0514 83878148
HUATAO GROUP
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