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Yangzhou Shengye Machinery Manufacturing Co., Ltd.
Address: Industrial Concentration Zone, Dayi Town, Yizheng City
Mobile:13952706268
Email:1979841982@qq.com
Fax: 86 0514 83878148
High-frequency welding machine
- Commodity name： High-frequency welding machine
- Product Description
-
I. Model: 12 units
II. Unit Characteristics:
Serial Number Item Value Note 1 Outer Diameter of Tube Φ8mm～Φ16mm 2 Tube Wall Thickness Δ0.2mm～1.2mm, square tube ≤0.8 3 Tube Production Speed 20M/min～80M/min 4 Tube Length 4M～8M 5 Maximum Coil Weight ≤1000kg III. Production Line Process Flow:
If producing galvanized pipes, add a galvanizing device after welding and scraping.
IV. Introduction to the Main Unit Configuration:
1. Coil Opening Machine: This equipment is located at the forefront of the unit. When in use, the coil is fitted with a coil head, the coil head is tightened, and the steel strip is passively dragged into the equipment for production. The following figure shows manual double-sided tensioning; hydraulic tensioning and pneumatic tensioning are also available.
Applicable Range:
Steel strip width: 24-50mm Steel strip thickness: 0.2-1.2mm
Coil outer diameter: Φ800～1500mm Coil inner diameter: Φ450～550mm
Coil weight: ≤1000kg
3. Material Storage Hopper: The role of the cage-type material storage hopper is to store a certain amount of steel strip to supply the main unit for rolling during the process of steel strip feeding and head-to-tail welding, ensuring continuous production without interruption. Feeding motor: 4-6KW, feeding speed 120m/min.
4. Main Unit Forming Section: Seven-roll leveling + Seven sets of flat rolls + Ten sets of vertical rolls + Seven gearboxes
Main unit sizing section: Six sets of flat rolls + Six sets of vertical rolls + Six gearboxes
4.1 Seven-roll leveling
This unit is installed at the forefront of the main unit bed, seven-roll leveling
Structural Form Seven-roll leveling Feeding Flat and vertical guide type Leveling Roll 40Cr Quenching Leveling Roll Specifications Φ60*160 4.2 Flat Roll Device
Gantry Material 45# Forging Horizontal Shaft Material 40Cr Tempered and high-frequency, outer circle grinding Horizontal Shaft Roll Diameter Φ36mm Keyway 10mm Structural Form Side-out roll change Adjustment Method Upper shaft screw manual adjustment 4.3 Vertical Roll Device
Vertical Roll Seat Material QT60 Vertical Roll Shaft Material 45# Forging Normalized and high-frequency Vertical Roll Shaft Diameter Φ20mm Structural Form Slotted bidirectional adjustment Adjustment Method Copper nut screw 4.4 Dividing Gearbox
Housing Material Steel welded medium frequency annealing Transmission Type Spiral bevel gear division Lubrication Type Oil bath lubrication Input and Output Shafts 40Cr Tempered and high-frequency Output shaft center distance 4.5 Guiding Device: Two-roll guiding
Structural Form Column-type universal adjustment Roll Shaft Ф25mm Roll Thickness ≦50mm Lower shaft to center distance 80mm 4.6 Extrusion Device: Two-roll extrusion, two sets
Cast wide-type base, the same structure as the vertical roll seat, multi-directional adjustment, roll shaft Ф30mm.
4.7 Scarfing Device: Equipped with two scraper holders, quick return, equipped with a slide plate and polishing roll.
4.8 Straightening Device:
Structural Form Column-type universal adjustment Roll Shaft Ф25mm Roll Thickness ≦50mm 4.9 Main Drive
Parameters Remarks Main motor model and power Z4 18.5KW, 22KW one each Gearbox Model One each of ZLY140 and ZLY160 5. User-configured items (for reference):
Unit Power Standard 380V/22V; 50HZ; Three-phase four-wire system Unit Power (1) High Frequency 100 KW (2) Main Motor 41 KW (3) Auxiliary Machine 30 KW Total: Approximately 170 KW Unit Floor Area 30M long × 4.5M wide High Frequency Room Volume 4M long × 4M wide × 2.8M high Water Source One 30 cubic meter cooling water pool / One high-pressure water pump Gas Source One air compressor Required Lifting Equipment Two 3-5 ton overhead cranes Regular Consumable Materials (1) High-frequency cables, unit wiring (2) Magnetic bars (3) Saw blades 6. After signing the contract, our company will provide the basic construction drawings of the unit, water, electricity, and gas layout diagrams; the random group will provide the unit's "Operating Instructions", including the specifications and model list of externally purchased equipment and parts and wearing parts drawings.
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Address: Industrial Concentration Zone, Dayi Town, Yizheng City
Mobile:13952706268
Email:1979841982@qq.com
Fax: 86 0514 83878148
HUATAO GROUP
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